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Never Paint Your Tower Again
Megan Stockton • Dec 17, 2017
For those tower owners with FAA Style A marking (painted towers with red lighting at night) there are some options to consider that can save you money on the periodic painting that is required to ensure proper compliance. Let’s first go over some background information.
Painting of the structure:
FAA Style A towers are painted for visibility to air navigation with certain requirements for painting of the structure. First and foremost, the painting must meet the FAA’s Aviation Orange color requirement - Federal Standard 595 color #17875 for the white and color #12197 for the aviation orange. There are also requirements regarding the total number of bands depending on the height of the structure. Please see the following link for helpful information on each FAA Tower Style: http://www.lumenserve.com/faa-regulations.html
Cost of painting of the structure:
When evaluating the cost of painting a structure, there are five primary cost drivers:
- Material cost of paint – This can range from $38 to $48 per gallon for paint and coating with each gallon covering roughly 400 sq. ft.
- Tower type – There are three primary tower types - Guyed, Self-Supported, or Monopole. Each tower type is unique and requires a different amount of labor to complete depending on surface area and other factors.
- Height of tower – As one would expect, the height of the tower directly impacts the amount of labor required to do the painting.
- Tower location – Tower crews charge to mobilize to the site. The more difficult it is to get to the location, the more the tower crew will charge to get there.
- Tower crew labor cost – The labor cost to paint your tower is based typically on the hours of work required for the project. Typically, prices will range from $19 per tower foot to $60 per tower foot depending on tower type, height and location.
Summary of tower painting costs:
Each tower is priced uniquely for tower painting. The prices can range from $4,000 for a nearby guyed tower at 200 feet to $60,000+ for a 1,000-foot broadcast tower in a remote area.
Annual paint test:
The Federal government rules require that he FAA’s “In-Service Aviation Orange Tolerance Chart” be used as the benchmark for determining whether a structure needs to be cleaned or repainted. Importantly, the requirement specifies that the annual paint test be performed at the top of the tower. After all, the top of the tower is the part that is most exposed to the elements and is most important to be visible for air navigation.
There are two potential cost impacts with this requirement:
- Cost of Annual Inspection – Painted tower owners must test the fade of the paint and record the result annually. Since the FCC requires the test at the top of the tower, a certified climbing crew is required. The tower crew cost is driven by the mobilization requirements and the time it takes to do the test. If the tower is relatively close to the tower crew, the cost may be $1,200, but estimate can be more costly depending upon tower location, height and type.
- Tower repaint may be required – The annual paint inspection may indicate that the tower needs to be repainted. The cost range for a tower repaint are as specified above.
Options to Not Paint Your Tower Anymore:
One option to eliminate the cost of periodic paintings is to get a new determination from the FAA to a tower style which is marked with obstructions lights during the day as opposed to paint marking. For example, if you have a 400 foot A2 style tower you could seek determination to convert it to an E2 style tower. E2 style towers do not require paint marking as they are marked with white lights during the day. This new determination and retrofit would eliminate the need for future painting and provide an opportunity to upgrade the lighting to new state of the art LED lighting. LumenServe™ can help you analyze the costs and benefits of all your options. Also, don’t forget, as the nation’s first Tower Lighting as a Service™ company, LumenServe™ can provide qualified customers with a lighting solution that requires no upfront costs. Let us look at your situation and see if we can help you not paint your tower ever again.
For more information, please contact LumenServe at:
Tower owners with FAA Style A marking, which includes painted towers with red obstruction lighting at night, should be aware that there are cost-saving options to consider when it comes to periodic painting required for compliance. Here at LumenServe ℠ , our Never Paint Your Tower A gain program eliminates the need to repaint your tower for obstruction lighting purposes. First, let us clarify some background information. Painting of the structure: FAA Style A towers are painted to ensure visibility for air navigation, with specific requirements for painting the structure. The most important requirement is that the paint must meet the FAA's Aviation Orange color standard, which is Federal Standard 595 color #17875 for white and color #12197 for aviation orange. Additionally, the number of bands required on the tower depends on its height. You can visit our website for helpful information on each FAA Tower Style. Cost of painting of the structure: When evaluating the cost of painting a structure, there are five primary cost drivers: Material cost of paint – Paint costs approximately $70 per gallon with each gallon covering roughly 400 sq. ft. Tower type – There are three primary tower types - Guyed, Self-Supported, or Monopole. Each tower type is unique and requires a different amount of labor to complete depending on total surface area and other factors. Height of tower – As one would expect, the height of the tower is directly proportional to the amount of labor required to do the painting. Tower location – Tower crews charge to mobilize to the site. The more difficult it is to get to the location, the more the tower crew will charge to get there. Tower crew labor cost – The labor cost to paint your tower is typically based on the hours of work required for the project. Typically, labor will range from $25 per tower foot to $80 per tower foot depending on tower type, height, and location. Annual paint test:
In the world of tower maintenance, costs can soar to new heights, especially when it comes to climbs. Picture this: a typical climb on a 325’ tower can set you back a staggering $2,500 each time – a price that quickly accumulates with multiple climbs over the life of your lighting system. Now, what if we told you that there's a smarter, more cost-effective way to safeguard your tower's lighting without breaking the bank? Enter our fully comprehensive Assurance Warranty Service , an unbeatable solution that not only saves you money but offers peace of mind like never before. With an annual cost that is less than ½ of the cost a single tower climb referenced above, you'll receive not only all the tower climbs necessary to support your lighting system, but a level of support that covers everything from diagnostics to repairs, equipment replacements, mobilization and more. Our Assurance Warranty Service is only available with newly purchased and installed systems through LumenServe or through our Tower Lighting as a Service ® solution. Our Assurance Warranty Service is designed to be a game-changer in tower lighting maintenance. It covers the full array of services need to keep your system operational and in full compliance including: Problem diagnosis Remote troubleshooting Equipment replacement Site mobilization and expenses Repair labor on the ground Tower climb labor Shipping and transport RMA (Return Merchandise Authorization) Firmware upgrades All associated expenses In essence, it's your one-stop solution for ensuring the proper operation of your tower lighting system. Here are some more details on our Assurance Warranty Service . The math is simple: when you opt for the LumenServe℠ solutions that includes our Assurance Warranty, you're not just saving money; you're investing in long-term reliability and peace of mind. Say goodbye to the anxiety of unpredictable costs associated with tower climbs and embrace a more cost-effective and comprehensive approach to tower lighting maintenance. Join us on a journey where you can "Scale Heights, Not Costs," and let your tower shine brighter than ever before. For more information, please contact LumenServe℠ today!
Attention all tower owners! Keeping up with the Federally required lighting compliance regulations for your towers is a vital responsibility, but it doesn't have to be a burden. At LumenServe℠, we offer a comprehensive program to take the hassle of compliance and monitoring off your plate.
Virtually all lighting system original equipment manufacturers (OEMs) provide a warranty on their product, but what are you really getting with that warranty? With the Tower Lighting as a Service® approach from LumenServe℠ you get an Assurance Warranty that covers more than the average product warranty – we provide an end-to-end solution with no hidden costs. This ensures you stay on budget while not having to worry about your tower lighting. Let’s look at what you are getting (or not getting) with your current lighting system OEM warranty and compare it to what LumenServe offers in our bumper-to-bumper solution. The LumenServe℠ Assurance Warranty LumenServe℠ offers Assurance Warranty solutions as part of our full range of services that ensure that there are no unexpected costs with repairing and maintaining your system. Our approach is all inclusive: on ground, above ground, equipment and materials, labor and mobilization. You get flat pricing for up to five years so there are no budget surprises! How Does Your Current Lighting System Warranty Compare?
Get 2019 pricing for the next five years. Really.
Let Us Help You Ensure FAA Compliance Keeping up with your towers’ federally mandated compliance and monitoring requirements is an expensive and time-consuming responsibility. Compliance is a must and requires you to constantly ensure that your towers adhere to the proper regulations with proper procedures and documentation. How would you like to never worry about this again… for zero upfront cost? LumenServe℠ is a full-service tower lighting company which means we take the burden of compliance and monitoring activities off your plate. Included with our unique Tower Lighting as a Service® program, is a full range of compliance services including: FAA Compliance & Reporting ● FAA NOTAM Reporting ● NOTAM Tracking and Resolution ● Lighting Circular Validation ● Notification of FAA Rule Updates such as: ○ 7/8 Inch Rule ○ IR LEDs ○ Aviation Lighting Regulations Monitoring ● Active Monitoring of Lighting ● 24/7/365 Monitoring ● Remote Diagnostics ● Daily Logs (2+ Years Storage) ● NOTAM Reporting to Customer ● Compliance Events On-site Tower Lighting Inspections ● Quarterly Lighting Inspections ● Biennial Lens Inspections ● Annual Paint Inspections at the top portion of the tower (Style A towers only) The new requirements related to Infrared Lighting (IR) are also an area we can help you with. Another option to learn more about is our Never Paint Your Tower Again where we assist you in changing your tower type from painted to dual mode. With Tower Lighting as a Service® . We will help you to update the FAA paperwork to make the change to dual mode, buy you a new lighting system, take care of it with our Assurance Warranty Service, and take care of the necessary compliance and monitoring. With our 24/7/365 Network Operations Centers and customer portal we can keep you informed of your tower’s overall system health status, alerts and alarm status maintenance and repair history. Your time is better spent on your core business and not on tower lighting. Let us use our size, scale, and expertise to free up your time to tend to your business and save you money too. To learn more about us and our services please contact LumenServe℠: (512) 580-4600 info@LumenServe.com
Not all warranties are the same…
FAA Required Biennial Lens Inspection
Keeping up with your towers’ federally mandated compliance and monitoring requirements is an expensive and time-consuming responsibility. Compliance is a must and requires you to constantly ensure that your towers adhere to the proper regulations with proper procedures and documentation. How would you like to never worry about this again… for zero upfront cost? LumenServe℠ is a full-service tower lighting company which means we take the burden of compliance and monitoring activities off your plate. Included with our unique Tower Lighting as a Service® program, is a full range of compliance services including: FAA Compliance & Reporting ● FAA NOTAM Reporting ● NOTAM Tracking and Resolution ● Lighting Circular Validation ● Notification of FAA Rule Updates such as: ○ 7/8 Inch Rule ○ IR LEDs ○ Aviation Lighting Regulations Monitoring ● Active Monitoring of Lighting - Polling Every 5 Minutes ● 24/7/365 Monitoring ● Remote Diagnostics ● Daily Logs (2+ Years Storage) ● NOTAM Reporting to Customer ● Compliance Events On-site Tower Lighting Inspections ● Quarterly Lighting Inspections ● Biennial Lens Inspections ● Annual Paint Inspections at the top portion of the tower (Style A towers only) We can also help you to Never Paint Your Tower Again by assisting you in changing your tower type from painted to dual mode. With Tower Lighting as a Service® . We will help you to update the FAA paperwork to make the change to dual mode, buy you a new lighting system, take care of it with our Assurance Warranty Service, and take care of the necessary compliance and monitoring. With our 24/7/365 Network Operations Centers and customer portal we can keep you informed of your tower’s overall system health status, alerts and alarm status maintenance and repair history. Your time is better spent on your core business and not on tower lighting. Let us use our size, scale, and expertise to free up your time to tend to your business and save you money too. To learn more about us and our services please contact LumenServe℠: (512) 580-4600 info@LumenServe.com
The Federal Aviation Administration has released a new Advisory Circular, AC 70/7460-1M , effective November 16, 2020, which details new rules and regulations for obstruction marking and tower lighting. Consequently, AC 70/7460-1L Change 2 was cancelled with the release of the new circular. Compared to Circular L-Change 2, most changes were minor and do not impact most tower owners, with the bulk of the changes involving new obstruction lighting rules for temporary structures like cranes. However, one change was implemented that does directly affect tower owners: the addition of new infrared specifications for red LED-based obstruction lights, which are now required for new LED lighting system installations. These new infrared specifications help ensure the safety of pilots operating with night vision goggles. Night vision goggles (NVGs) are increasingly being used by pilots to amplify visible light and ensure safety, and many NVGs have filters (notably a Class B filter) designed to reduce the adverse effects of cockpit lighting. These filters can make red LED obstruction lights completely invisible which presents a risk to pilot’s safety. Circular 1M requires that all new LED lighting system installations must feature LED lighting that is compliant with these requirements. Tower owners under older circulars are grandfathered in and do not need to meet these new specifications and can continue to use non-infrared LED lights. However, because there is a risk of a pilot misinterpreting a tower’s height, if a legacy (non-IR) specification, intermediate-level LED light is replaced with one that meets the new IR specifications, then the top-level light or lights must meet the new IR specification. This applies to all towers, even those governed under previous circulars. More information about the IR specifications can be found in our previous blog post . LumenServe℠ can help with your new build, lighting system upgrade or conversion, as our Tower Lighting as a Service® fully conforms to the new FAA standards (AC 70/7460-1M, AC 150/5345-43J and EB 98). Our OEM partner, Dialight, launched its first IR enabled LED product in 2011, almost a decade before FAA regulation cited above became mandatory.
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